Packaging Solutions

PulpWorks delivers custom molded-fiber packaging solutions using 100% biodegradable, compostable, and recyclable raw materials. We help brands replace traditional plastic packaging with sustainable packaging that is designed for the circular economy.

With a commitment to sustainability and performance, PulpWorks designs and manufactures plastic-free packaging for personal care, pharmaceutical, food, consumer goods, electronics, and other consumer product categories. Our team works with you to develop custom trays, inserts, clamshell replacements, and other molded-fiber components that support your brand and your ESG goals.

PulpWorks will design and engineer a molded fiber–based solution that matches or exceeds the functionality of plastic, delivering strength, protection, and a premium look and feel, while remaining biodegradable, recyclable where facilities exist, compliant with emerging EPR and sustainability standards, and economically competitive for large-scale production.

Low and High Order Quantities

With order quantity capabilities ranging from 25,000 to 100’s of millions. PulpWorks can accommodate whatever order quantity you require.

Low Prototype Tooling Costs

PulpWorks will help you save money on prototype tooling. With the extra guarantee of a three-week tooling construction turnaround.

Molded Pulp Processing Choices

PulpWorks provides two options for molded pulp processing: dry-pressing and thermoforming. PulpWorks also provides embossing, laminating, green printing, and your choice of PMS colors.

Raw Material Options

Using agricultural waste fiber, recycled cotton products, and PCR paper, PulpWorks provides you with a variety of options to choose from.

RAW MATERIAL OPTIONS

Sugarcane (Bagasse)

  • Premium and quality appearance (smooth and sleek appearance) 
  • Durable
  • Food contact safe (FDA & EFSA approved)
  • Freezer and microwave safe 
  • Biodegradable within 90 days
  • Valuable revenue stream for sugarcane producers

Cotton

  • Textile waste is second to plastic waste
  • Blends easily with other fibers
  • Steady source
  • Consistent colors

Post-Consumer Recycled Paper

  • Plentiful global sources
  • Relatively low-cost raw material for pulp molding
  •  Although not food contact safe, PCR paper is ideal for secondary packaging
  • Biodegradable, compostable, and recyclable